The ceramic blanket and board needs to be stabilized so fibers do not become airborne when the forge is in operation.
Best ceramic blanket for forge lining.
Initially i was looking for 2600f blanket in 2 thinkness but for the price and quantity 50 feet this was not to be passed up.
Can i cast my liner and skip using ceramic fiber blanket to line my forge.
I built 2 forges with ceramic insulating blanket covered by a somewhat thin layer of refractory mortar cement mortar potato patahto the stuff i used ap green s greenpatch 421 is rated for 3200ºf and i put it over the wool which i believe is rated fro 2600º or 2700º.
Yes you can however a forge with a casted liner is usually very inefficient.
Apart from lining your forge a good quality ceramic blanket can be used for a wide range of applications.
For what it s worth my forge floor is a chunk of alumina kiln shelf from a pottery supplier.
With a superior quality blanket you can save a lot of fuel and get the most out of your forge.
Imho i think you have a good plan of attack.
Insulating beyond 3 thick using ceramic fiber blanket isn t really needed.
The liner becomes more of a heat sink much like dense firebrick and makes high temps needed for forging forge.
Ceramafiber ceramic fiber blanket by ceramafiber insulation 8 2300f 1 x 24 x 25 feet for wood stoves pizza ovens kilns forges more 8 pound 2300 degrees 4 8 out of 5 stars 101 98 99 98.
Durabilty itc 100 coats the ceramic fiber blanket forming a protective shell in the forge interior greatly extending the life of the insulation.
I would get a higher rated insulation but yes the refractory cement will protect the the insulation for the most part.
There are a few choices for the refractory lining i am using itc 100 ht which looks like a cement mortar however it can with stand extremely high heats.
Ceramic fiber blankets have proven to be an efficient way of improving the heating capacity of a forge.
Now that i have it i m liking the one inch thickness better as it will be much easier to control the thickness of the build.
I was thinking of a similar method on my next forge that being said in my experience i have found that the coating on the ceramic wool serves to protect the wool from damage and little more other than being able to withstand the heat.